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Low Cost Housing Humanitaian Projects...Drywall & Light Steel DevelopmentEconomical Housing..

 
 
 

  Content
Proposal Scope
Technology Transfer
Drywall Framing System
Structural Light Steel Framing System
General Comments

 

Modular Manufacturing Plant

ENERGY SAVING BUILDING SYSTEM

The advancing nations are looking for "Technology Transfer" from more prosperous nations to assist them in their endeavour for further development and more prosperity. One of the major areas of concern for these countries is to provide quality health care facilities, schools, and housing for their citizens. On the other hand, lack of financial resources available to them, or a practical mechanism to offer them the necessary financial facilities, is hindering any progress. Creation of local job opportunities is also very desirable. Application of new high technology and Technology Transfer would definitely assist them in their objectives. Introduction and deployment of new materials and composites, which would yield high strength-to-weight ratios and durable structures at more affordable price can offer the best solution, especially if they can be manufactured locally to create job opportunities, in the factory and during the erection process to involve the societies in their development programs.

 

INDUSTRY OVERVIEW:

Advancements in high-technology can be applied to the building industry of today to generate high quality and more durable buildings; to resist earthquake loading and heat losses at more economical rate. The market of 1990's is more demanding and cost conscience. The use of customary 2" x 4" wooden structures, or solid concrete panel structures is becoming environmentally unacceptable and economically very expensive for any market. The alternative solution is introduction of industrialized building system, using more earthly materials such as cement, sand and fibreglass, in the form of composite materials, to produce structural concrete panels which are light yet durable and insulated into the market. The system is resistant against fire, termite, severe wind loads or earthquakes with tremendous flexibility in the design requirements.

 

Production of standard elements can increase efficiency in the construction of buildings, such as health care clinics, hospitals, schools, offices or residential houses, provided that it is applied correctly. The objective of mankind today is efficiency in the use of labour, material and energy. In the past, labour and materials have been saved through industrialisation and "Systems Management" for large buildings or major projects. Accordingly, at one end of the spectrum one still witnesses non-industrialized methods of construction by small builders, of which there are many, especially in the housing construction, and at the other end of the spectrum we see very large manufacturers or construction companies with high overhead costs. Greater efficiency in labour and materials can be achieved through the proposed modular building systems based upon the manufacture of standardized, smaller and relatively light components. These elements can be employed by any builder, large or small, and can be economically transported to cover large marketing areas, involving local communities in the erection process of their clinics, schools or housing complex.

 

Our objective is to establish manufacturing plants at the desired locations using local industries to fabricate most of the machinery, equipment and components. Local job opportunities shall be created, helping the local economy, and assist the community participation in their respective projects.

 

 

Technology Transfer Proposal

 

Product Applications

&

Product Manufacturing

 

PROPOSAL SCOPE :

  1. To familiarise investors, owners, managers, engineers, architects, building officials, with the advantages and merits of 2 (two) well accepted and cost effective construction systems in wide use in North America.

  2. Transfer the know-how, expertise and experience relating to the efficient manufacturing of the systems components.

  3. Transfer the know-how, expertise and experience relating to the end use and field application of the products in the construction industry.

  4. Transfer the know-how, expertise and experience relating to the professional marketing and sales of the systems and system components.

  5. Supply complete Turnkey machinery and tooling packages.

  6. Provide technical training for professionals and field personnel in North America.

  7. Provide on site training in the clients country on a contract basis.

  8. Provide engineering and design assistance for projects in the clients country on a contract basis.

  9. Provide ongoing information and technology transfer on developments relating to the above construction systems.

To implement stage A. of the above, it is proposed that interested parties engage the services of one of our experts for a minimum one (1) week period in the host country. The purpose of this visit would be to evaluate local conditions relating to the feasibility of using existing supply, manufacturing and human resources.

 

Another reason for a preliminary visit to the host country would be to completely familiarize client management and staff with merits of this construction system, as well as to make everyone aware of the business potential to be exploited relative to the 2 construction technologies in question.

Some countries qualify for Canadian Government Export assistance programs to facilitate the above.

 

 

Office Tower

Chicago, USA

Exterior lightweight composite pre-cast panels with various textured/coloured finishes, including rockface

 
 

Department Store, New York, USA

Exterior lightweight composite pre-cast panels with

various textured/coloured finishes, including rockface

 

 

 

 

Industrial Building, Iowa, USA

Exterior lightweight composite pre-cast panels

 

 

TECHNOLOGY  TRANSFER / LICENCE / ROYALTY......

The seller is to transfer to the buyer all know-how, specifications, drawings, etc., required for the production of this panel system.

The seller or one of his designated representatives is to be available to the buyer and his staff for a reasonable time during the start up of the plant operation.

Any future technological developments of the system by either the seller or the buyer is to be immediately made available to the other party at no cost.

This technology transfer will take place after a negotiated licensing fee is paid up front by the licensee to the licenser. The amount of the licensing fee is to be a factor of the size of the territory the licensee wishes to service. In any event it is to be no less then US$250.000.

A Royalty of 5% of net sales to be payable to the licenser by the licensee every 3 months.

 

 

DRY-WALL FRAMING SYSTEM

 

The " DRYWALL " framing system is based on the used of galvanized steel studs and track and other cold roll formed components, to facilitate the mounting of gypsum wallboard in single and multiple layer arrangements, as required by local fire and building codes and construction practices.

 

APPLICATION:

Interior load bearing and non-load bearing walls and suspended ceilings in single and multistory residential buildings, industrial, commercial, and high-rise buildings.

 

FEATURES:

FIRE RESISTANCE -

All components are made from galvanized steel.

SOUND TRANSMISSION -

 

Excellent resistance to sound transmission is obtained with this type of non-load bearing interior partition wall construction.

ECONOMY-

 

The ease and speed of erection combined with the savings in raw material costs compared to other types of construction, such as masonry partition wall construction, makes this the most economical method of partition wall construction.

UTILITY -

 

Tenants and owners can move into a finished area of a building much earlier. Plumbing and electrical work is greatly facilitated. Wall finishing and painting proceeds without undue interruptions.

WEIGHT -

 

The light weight of DRYWALL framing, (approx. 0.65 pounds per square foot = 3.2 kilogram / square meter) is one of its most important features. Its benefits and advantages are significant reductions in the dead weight of buildings.

ALTERATIONS-

 

When changes in the interior layout of a finished building are implemented, these changes are achieved quickly without creating a great deal of inconvenience to owners and tenants. Much material can be saved and later re-used.

DIMENSIONAL -

 

No shrinkage, as with lumber.

NO TWISTING -

 

As with lumber, Termite proof.

 

RAW MATERIAL:

The raw material used in the manufacture of the above products is commercial quality Zinc coated (Galvanized) cold rolled steel sheet coil. The steel coils can be coated by one of two methods:

1) The hot galvanizing process

2) The electro galvanizing process.

The steel is ordered from the primary steel producer in wide coils that are slit (cut to) various widths depending on production requirements.

The yearly raw material (coiled strip steel) consumption for the above production line would be between 5.000 and 6.000 tons.

 

DRYWALL SECTIONS PRODUCTION CAPACITY: Based on 1x 8 hour shift/day (50wk,p.a.)

55

meter / minute

180

feet / minute

3.300

hour

10.800

hour

26.400

day

86.400

day

132.000

5 day week

432.000

5 day week

528.0000

month

1,728.000

month

6,336.000

year

20,736.000

year

 

Above Production Line will feature a fully automatic SUPERMILL roll forming machine, complete with uncoiling, rotary cut-off, rotary pre-piercing, cold roll forming, and stacker facilities. A feature of this SUPERMILL is its quick adjustment capability when changing sizes of profiles. A digital computer facilitates quick length changes. These features combined provide the operator with minimum downtime due to set up changes and thereby maximize output and profit.

 

 

STRUCTURAL " LIGHT STEEL " FRAMING SYSTEM

The " LIGHTSTEEL " framing system is a North American way to build, based on the utilization of cold roll formed galvanized steel " C " sections. Studs / track / floor joists and other components make up the system. The systems component dimensions are basically derived from standard lumber sizes. (Example: 2"x 4", 2" x 6", 2" x 8", 2"x 10").

APPLICATION:

This is a structural system for the construction of single and multi-story residential buildings, as well as being suitable for commercial and industrial buildings such as factories, motels, shopping plazas, warehouses, senior citizen homes, etc.. Construction is done in 3 different ways.

1) On site stick building.

2) Pre-fabricated framing

3) Pre-fabricated panels, including exterior finish on wall -panels.

FEATURES:

FIRE RESISTANCE -

All components are made from non-combustible galvanized steel.

NO WASTE -

 

Strict quality control ensures sections are precut to the right dimension in the right quantity.

ECONOMY -

 

The ease and speed of erection combined with the savings in raw material costs compared to other types of wall and floor construction, makes this a very economical alternate method of construction.

Raw material (Steel coil) prices have remained relatively constant in recent years.

SPEED OF CONSTRUCTION-

 

In any of the 3 configuration the product arrives on the construction site in:-

1. Pre-cut lengths

2. Pre-fabricated frames

3. Pre-fabricated panels

The erection proceeds much faster when compared to other methods.

MULTI-STORY CONSTRUCTION -

 

No delay due to the need for curing of concrete in poured walls and floors. Sub trades can begin work immediately after wall frame and floor frame erection.

LABOUR COST REDUCTION -

 

Pre-cutting and pre-fabrication requires less skilled labor and allows for shorter work schedules. Pre-pierced holes in the web of studs and joists eliminate the need to drill holes for wiring and plumbing.

DESIGN FLEXIBILITY-

 

The architect and owner have unlimited design flexibility in regards to structural and exterior finish considerations.

FINANCING COSTS -

 

Faster construction and occupancy brings about a reduction in financing costs and accelerates the cash flow.

DURABILITY-

 

Galvanized steel construction withstands potential structural damage from water, termites, fungus and other forms of time related deterioration.

STRENGTH -

 

The systems steel components have one of the highest strength to weight ratios.

EARTHQUAKE RESISTANCE -

 

This framing system takes maximum advantage of the inherent  flexibility of its raw material, steel. Combined with proper structural design, superior earthquake resistance is achieved.

 

LIGHT STEEL PRODUCTION CAPACITY: Based on 1 (one) 8 hour shift per day. 50 weeks / year.

40

 meter / minute

130

feet / minute

2.400

 hour

7.800

hour

19.200

 day

62.400

day

96.000

 5 day week

312.000

5 day week

384.000

month

1,248.000

month

4,608.000

 year

14,976.000

year

 

The yearly raw material consumption would be between 12.000 and 16.000 tons.

 

GENERAL COMMENTS:

Other Equipment Required:

Various other equipment such as overhead cranes, forklift trucks, air compressors, welding machines, welding jigs, machine shop equipment, hand tools, etc., will be required for the efficient operation of this proposed manufacturing plant.

A Pre-Cast facility/equipment design for efficient high volume production

Building/ Yard:

Initially a building of about 2.000 square meters ( 21.500 square feet) would be sufficient. A fenced yard for finished goods storage, etc., of about the same size, is recommended. Allowances for future expansion of the plant and yard are recommended.

Production start up:

Past experience has shown that production crews not experienced with the machinery and products have a learning curve approximately as follows :

Month

1  to   6

40%

Month

7  to 12

50%

Month

13  to 18

75%

Month

19  to 24

85%

Month

25  plus

100%

All information are for guideline purposes only and will vary according to locality and requirements

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Revised: January 04, 2009