|
Technology Transfer Proposal
Product Applications
&
Product Manufacturing
PROPOSAL
SCOPE :
-
To
familiarise investors, owners, managers, engineers, architects, building
officials,
with the advantages and merits of 2
(two) well accepted and cost effective construction systems in wide use
in North America.
-
Transfer
the know-how, expertise and experience relating to the efficient
manufacturing of the systems components.
-
Transfer
the know-how, expertise and experience relating to the end use and field
application of the products in the construction industry.
-
Transfer
the know-how, expertise and experience relating to the professional
marketing and sales of the systems and system components.
-
Supply
complete Turnkey machinery and tooling packages.
-
Provide
technical training for professionals and field personnel in North
America.
-
Provide on
site training in the clients country on a contract basis.
-
Provide
engineering and design assistance for projects in the clients country on
a contract basis.
-
Provide
ongoing information and technology transfer on developments relating to
the above construction systems.
To
implement stage A. of the above, it is proposed that interested parties
engage the services of one of our experts for a minimum one (1) week
period in the host country. The purpose of this visit would be to
evaluate local conditions relating to the feasibility of using existing
supply, manufacturing and human resources.
Another reason for a preliminary visit to the host country would be to
completely familiarize client management and staff with merits of this
construction system, as well as to make everyone aware of the business
potential to be exploited relative to the 2 construction technologies in
question.
Some
countries qualify for Canadian Government Export assistance programs to
facilitate the above.
| |

Office Tower
Chicago, USA
Exterior lightweight composite pre-cast panels with various
textured/coloured finishes, including rockface |
|
|

Department Store, New York, USA
Exterior lightweight composite pre-cast panels with
various textured/coloured finishes, including rockface
|

Industrial Building, Iowa, USA
Exterior
lightweight composite pre-cast panels |
TECHNOLOGY
TRANSFER
/ LICENCE
/
ROYALTY......
The
seller is to transfer to the buyer all know-how, specifications, drawings,
etc., required for the production of this panel system.
The
seller or one of his designated representatives is to be available to the
buyer and his staff for a reasonable time during the start up of the plant
operation.
Any
future technological developments of the system by either the seller or
the buyer is to be immediately made available to the other party at no
cost.
This
technology transfer will take place after a negotiated licensing fee is
paid up front by the licensee to the licenser. The amount of the licensing
fee is to be a factor of the size of the territory the licensee wishes to
service. In any event it is to be no less then US$250.000.
A
Royalty of 5% of net sales to be payable to the licenser by the licensee
every 3 months.
DRY-WALL
FRAMING SYSTEM

The "
DRYWALL " framing system is based on the used of galvanized steel studs
and track and other cold roll formed components, to facilitate the
mounting of gypsum wallboard in single and multiple layer arrangements, as
required by local fire and building codes and construction practices.
APPLICATION:
Interior load bearing and non-load bearing walls and suspended ceilings in
single and multistory residential buildings, industrial, commercial, and
high-rise buildings.
FEATURES:
|
FIRE RESISTANCE - |
All components are made from
galvanized steel. |
|
SOUND TRANSMISSION - |
Excellent resistance to sound transmission is
obtained with this
type of non-load bearing
interior partition wall construction. |
|
ECONOMY- |
The ease
and speed of erection combined with the savings in raw material costs
compared to other types of construction, such as masonry partition
wall construction, makes this the most economical method of partition
wall construction. |
|
UTILITY - |
Tenants
and owners can move into a finished area of a building much earlier.
Plumbing and electrical work is greatly facilitated. Wall finishing
and painting proceeds without undue interruptions. |
|
WEIGHT - |
The light weight of DRYWALL framing, (approx. 0.65
pounds per square foot = 3.2 kilogram / square meter) is one of its
most important features. Its benefits and advantages are significant
reductions in the dead weight of buildings. |
|
ALTERATIONS- |
When
changes in the interior layout of a finished building are implemented,
these changes are achieved quickly without creating a great deal of
inconvenience to owners and tenants. Much
material can be saved and later re-used. |
|
DIMENSIONAL - |
No
shrinkage, as with lumber. |
|
NO TWISTING - |
As with
lumber, Termite proof. |
RAW MATERIAL:
The raw material used in the manufacture of the above products is
commercial quality Zinc coated (Galvanized) cold rolled steel sheet
coil. The steel coils can be coated by one of two methods:
1) The hot galvanizing process
2) The electro galvanizing process.
The steel is ordered from the primary steel producer in wide coils that
are slit (cut to) various widths depending on production requirements.
The yearly raw material (coiled strip steel) consumption for the above
production line would be between 5.000 and 6.000 tons.
DRYWALL SECTIONS PRODUCTION CAPACITY:
Based on 1x 8 hour shift/day
(50wk,p.a.)
|
55 |
meter / minute |
180 |
feet / minute |
|
3.300 |
hour |
10.800 |
hour |
|
26.400 |
day |
86.400 |
day |
|
132.000 |
5 day week |
432.000 |
5 day week |
|
528.0000 |
month |
1,728.000 |
month |
|
6,336.000 |
year |
20,736.000 |
year |
Above
Production Line will feature a fully automatic SUPERMILL
roll forming machine, complete with
uncoiling, rotary cut-off, rotary pre-piercing, cold roll forming, and
stacker facilities. A feature of this SUPERMILL is its quick adjustment capability when
changing sizes of profiles. A digital computer facilitates quick length
changes. These features combined provide the operator with minimum
downtime due to set up changes and thereby maximize output and profit.
STRUCTURAL
" LIGHT STEEL " FRAMING SYSTEM
The " LIGHTSTEEL " framing
system is a North American way to build, based on the utilization of cold
roll formed galvanized steel " C " sections. Studs / track / floor
joists and other components make up the system. The systems component
dimensions are basically derived from standard lumber sizes.
(Example: 2"x 4", 2" x 6", 2" x 8", 2"x 10").
APPLICATION:
This is a structural system
for the construction of single and multi-story residential buildings, as
well as being suitable for commercial and industrial buildings such as
factories, motels, shopping plazas, warehouses, senior citizen homes,
etc.. Construction is done in 3 different ways.
1) On site stick building.
2) Pre-fabricated framing
3) Pre-fabricated panels, including exterior
finish on wall -panels.
FEATURES:
|
FIRE RESISTANCE
- |
All
components are made from non-combustible galvanized steel. |
|
NO WASTE - |
Strict
quality control ensures sections are precut to the right dimension in
the right quantity. |
|
ECONOMY - |
The ease
and speed of erection combined with the savings in raw material costs
compared to other types of wall and floor construction, makes this a
very economical alternate method of construction.
Raw
material (Steel coil) prices have remained relatively constant in
recent years. |
|
SPEED
OF CONSTRUCTION- |
In any
of the 3 configuration the product arrives on the construction site in:-
1.
Pre-cut lengths
2.
Pre-fabricated frames
3.
Pre-fabricated panels
The
erection proceeds much faster when compared to other methods. |
|
MULTI-STORY
CONSTRUCTION - |
No delay due to the need for curing of concrete in
poured walls and floors. Sub trades can begin work immediately after
wall frame and floor frame erection. |
|
LABOUR
COST REDUCTION - |
Pre-cutting and pre-fabrication requires less skilled labor and allows
for shorter work schedules. Pre-pierced holes in the web of studs and
joists eliminate the need to drill holes for wiring and plumbing. |
|
DESIGN FLEXIBILITY- |
The
architect and owner have unlimited design flexibility in regards to
structural and exterior finish considerations. |
|
FINANCING COSTS
- |
Faster construction and occupancy brings about a
reduction in financing costs and accelerates the cash flow. |
|
DURABILITY- |
Galvanized steel construction withstands potential structural damage
from water, termites, fungus and other forms of time related
deterioration. |
|
STRENGTH -
|
The
systems steel components have one of the highest strength to weight
ratios. |
|
EARTHQUAKE
RESISTANCE - |
This
framing system takes maximum advantage of the inherent
flexibility of its raw material, steel. Combined with proper
structural design, superior earthquake resistance is achieved. |
LIGHT STEEL PRODUCTION CAPACITY:
Based on 1 (one) 8 hour shift
per day. 50 weeks / year.
|
40 |
meter / minute |
130 |
feet / minute |
|
2.400 |
hour |
7.800 |
hour |
|
19.200 |
day |
62.400 |
day |
|
96.000 |
5 day week |
312.000 |
5 day week |
|
384.000 |
month |
1,248.000 |
month |
|
4,608.000 |
year |
14,976.000 |
year |
The yearly
raw material consumption would be between 12.000 and 16.000 tons.
GENERAL
COMMENTS:
Other Equipment Required:
Various other equipment such as overhead cranes,
forklift trucks, air compressors, welding machines, welding jigs, machine
shop equipment, hand tools, etc., will be required for the efficient
operation of this proposed manufacturing plant.
|
 |
 |
|
A Pre-Cast facility/equipment
design for efficient high volume production |
Building/ Yard:
Initially a building of about 2.000 square meters (
21.500 square feet) would be sufficient. A fenced yard for finished goods
storage, etc., of about the same size, is recommended. Allowances for
future expansion of the plant and yard are recommended.
Production start up:
Past experience has shown that production crews not
experienced with the machinery and products have a learning curve
approximately as follows :
|
Month |
1 to
6 |
40% |
|
Month |
7 to
12 |
50% |
|
Month |
13 to
18 |
75% |
|
Month |
19 to
24 |
85% |
|
Month |
25 plus |
100% |
All information
are for guideline purposes only and will vary according to locality
and requirements |